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Car batteries......
 Moderated by: Blkpwdernut  

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sdb777
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 Posted: 26 May 2008 11:31 AM

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If one had the proper safety equipment, could a car battery be taken apart, cleaned(acid bath, and melted down for handloading(cast bullets)?

Has anyone ever attempted this?  If so, what were the results?

 

 

Scott (got to do something with 'em) B



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Charley
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 Posted: 26 May 2008 01:16 PM

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Everything I've ever read about batteries says that is a very bad idea. The plates contain cadmium and other nasty metals. I'm a lead scrounger of the first order, and even I won't do it.



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wheezengeezer
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 Posted: 26 May 2008 02:51 PM

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i give it a try once.then i decided the 10 bucks they give for an old battery wasnt so bad after all.besides cad they also contain calcium or strontium.  a quote from the lyman 3rd ed CAST BULLET HANDBOOK "while lead-calcium and lead-strontium alloys have properties which are well suited for use in batteries,they have no place in bullet casting.if either alloy is accidentally mixed with regular bullet alloys,a dangerous situation can arise. for example,if lead-calcium and lead-antimony alloys are melted together,calcium and antimony will combine in the melt to form an intermetallic compound.this compound and others like it have low solubility in lead,and since the compound is less dense than lead,it will float to the melt surface where the unsuspecting bullet caster will remove it with the dross.the result is a melt with a reduced antimony content.the second and more critical aspectof the problem relates to the subsequent handling of the dross.either in moist air or in contact with water.the intermetallics contained in the dross can react to form poisonous gasses such as stibine or its arsenic counterpart arsine"



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sdb777
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 Posted: 26 May 2008 04:02 PM

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So you guys think it would be alright if I were to fire up the lead pot under the crack head neighbors window?

Apparently, something is being done with the thousands of batteries being turned in.  Maybe they are made into Chinese made toys?

 

 

 

Scott (didn't say I was going to do it) B



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wheezengeezer
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 Posted: 26 May 2008 05:56 PM

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the way i read the piece in the handbook was mixing the alloys was where the danger came in.trying to add antimony will give the same dangerous result.  using the battery alloys as is to cast will probbally cast poorly.the handbook does show some tin in batterey alloys so adding more shouldnt be a problem.however the hardness and suitability for bullets remains to be seen.another problem could arise from someone remelting range scrap.the alloys will undoubtedly be mixed.then the previously posted dangerous situation may arise.it might be that the best method to convert batteries to bullets is to keep the alloy at a temp just above the melting temp of lead and skim off the alloying components,leaving as soft as an alloy as possible.then using the remaining lead for an application that can use a soft alloy. a battery that will bring 10 dollars can be converted to wheelweights.if you have to pay 50 cents a pound for weights you will get 20 pounds which will yield about 16 lb of ingots.i doubt that considering all the oxides in the lead of a used batterey that the average batterey will yield this much.you cant just place a batterey in a melting pot and melt it down.they have to be disassembled and the plates peeled from the paper seperators.on old batteries these are often corroded so badly there is nothing left to melt.factor in the time it takes , the clothes that will get holes in them,and all the hazardous crap to dispose of and i dont think it is a very good idea.the battery alloys can be recycled and made into new batteries,the plastic recycled into new batterey cases and the acid can be used to manufacture of other products.

Last edited on 26 May 2008 06:54 PM by wheezengeezer



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SCSlim
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 Posted: 26 May 2008 06:08 PM

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My great-grandad on my mother's side once predicted that the day would come when we'd be exporting our lead to the Chi-coms - one round at a time. Or, they may come here looking for it. Keep your powder dry.



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Bountyhunter
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 Posted: 20 August 2008 02:57 AM

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Battery lead is full of cadmium and arsenic.   Batteries are recycled into more batteries.  It is not economically feasible to separate the alloys.



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miestro_jerry
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 Posted: 24 August 2008 02:54 PM

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I have been told that the alloys, which have changed over the years when new types of lead acid batterys came out, are too hard to separate and throwing the lead plates into cauldron to melt the lead down is really damgerous.

Recently we had some farm battery thieves are here, they learned their lesson when they tried to salvage materials from the batteries.

Jerry



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wheezengeezer
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 Posted: 24 August 2008 03:10 PM

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miestro_jerry wrote: I have been told that the alloys, which have changed over the years when new types of lead acid batterys came out, are too hard to separate and throwing the lead plates into cauldron to melt the lead down is really damgerous.

Recently we had some farm battery thieves are here, they learned their lesson when they tried to salvage materials from the batteries.

Jerry

the bad thing there is always another worthless idiot waiting in line to replace them.sometimes they go to more work to avoid working than i can understand.



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Gutshot
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 Posted: 2 October 2008 07:36 PM

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The batteries made today are not made with solid lead alloy. The plates have a plastic material fromed into a screen then sprayed with the lead alloy. the amount of lead alloy one gets from a average auto battery is not worth the effort. Steal wheel weights from enviro's hybrid cars. Those cars won't go fast enough to cause the wheels to vibrate as for them to notice.

wheezengeezer
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 Posted: 2 October 2008 09:16 PM

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Gutshot wrote: The batteries made today are not made with solid lead alloy. The plates have a plastic material fromed into a screen then sprayed with the lead alloy. the amount of lead alloy one gets from a average auto battery is not worth the effort. Steal wheel weights from enviro's hybrid cars. Those cars won't go fast enough to cause the wheels to vibrate as for them to notice.
i was thinking of hangin out at the democratic convention and recycling their hazardous metals for them.



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miestro_jerry
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 Posted: 6 October 2008 10:05 PM

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Many people around here still believe that batteries are made that they were way back in the 50s and 60s. Some one told this as a fact and they believe it, most likely grandpa or an older uncle.

The battery in Grandpa's Chevy Nomad Wagon weighted a ton, the one in my current John Deere tractor is the same physical size, but weighs a lot less.

Technology has changed, but personal beliefs have not.

Jerry

 



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